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Exhibitor's Press Release

 

AUTOMATIC LACE CUTTER

 

Release Date: November 9, 2018 by ALPHA SYSTEMS LTD.

 

 

Problem:

Cutting lingerie panels in lace fabric for lingerie industry is a difficult and demanding task due to the nature of lace: its’ elasticity and variations in width,length and shade in the same roll.

In the conventional manual cutting, pair matching is a major challenge. In addition, there are problems of shade variations due to cutting the next pair in another layer. Manual cutting is often defective and involves rework. It winds up with a lot of material wastage due to end allowance and cutting allowance.  The method is cumbersome, slow, and output low. Added to the cost, is the need for consumables and more manpower.

Solution:

Our solution is an innovative machine, the ALPHA LACE CUTTING SYSTEM, the first of its’ kind, with a laser head and a specialized software to locate the priority points for each panel for accurate cutting.  With the help of a camera mounted on the head, our software takes care of these variations when cutting. There are no shade-variation issues as both pairs of a lingerie piece are cut from the same layer, side by side and pair matching is done effortlessly.

Range of cutting width:  Lace width from 20mm to 350mm can be processed in our standard machine.

A specialised feeder with a relaxing device feeds the lace from roll form or bale/flat form. The machine is designed in a way that the face side of the lace is always positioned towards the camera for easy identification, irrespective of the lace rolled face up or down.

Camera positioning:  As the camera is fitted to the cutting head, the positioning of cut panel is accurate every time. 

A built-in paper feeder feeds a layer of paper for better camera recognition of certain dark colors as and when necessary.

Perfect Pair Matching:  As pairs are matched in the same layer, there is no issue of shade variation.

The Alpha Lace Cutting System: fully automated, no wastage of expensive laces, single operator meaning  less manpower,  efficient, fast and higher output ( 800-1,200 lingerie pcs per 8 hour shift). 

Design & Quality of components:

High quality components ensures trouble -free running.

Compact design, safe and silent in operation.

 

Moreover, the same machine can be used for other applications such as  cutting printed fabric, embroidery and other embellishment work.

 

 

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